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QCW Robot Laser Welding Machine

QCW Robot Laser Welding Machine

​ Description Welding large, heavy, or awkwardly shaped items presents a major challenge. Constantly repositioning heavy molds and other components wastes time, raises labor costs, and increases the risk of operator injury. For complex tasks like repairing injection molds, it's nearly...

Description

Description

 

Welding large, heavy, or awkwardly shaped items presents a major challenge. Constantly repositioning heavy molds and other components wastes time, raises labor costs, and increases the risk of operator injury. For complex tasks like repairing injection molds, it's nearly impossible to achieve the required precision when you have to keep moving the workpiece. These inefficiencies create a significant bottleneck in your production.

 

The Riselaser Robot Laser Welding Machine solves this problem. Instead of bringing the workpiece to the welder, this innovative system brings the welder to the workpiece. Its flexible, articulated arm and mobile base mean you no longer need cranes or forklifts to handle heavy items. Designed specifically for applications like mold repair, this machine simplifies your workflow, improves precision, and boosts productivity. Stop moving the work-let our robotic laser welder move for you.

repairing injection molds with laser welding

 

 

Key Features

Unmatched Flexibility and Reach

This machine provides exceptional flexibility thanks to its articulated arm, a mobile base with wheels, and an easy-to-use three-axis joystick. This design eliminates the need to lift and move heavy molds, which saves significant setup time and reduces physical strain. You can effortlessly bring the welder to any spot on the workpiece, speeding up project completion and lowering operational costs.

01

Effortless Welding from Any Angle

The laser head offers a full range of motion, with the ability to rotate 180 degrees and move via a universal joint that provides 90-degree vertical tilt and 360-degree horizontal rotation. This complete freedom of movement allows your operators to perform complex repairs on any surface-including vertical sides and hard-to-reach cavities-with exceptional ease and without having to reposition the workpiece.

02

Consistent, High-Quality Welds

To guarantee weld quality, the machine includes a built-in water chiller for thermal stability during long jobs and an argon gas protection system. The chiller prevents defects from overheating, while the gas shield protects the weld from oxidation. This results in strong, clean welds that preserve the material's original color and integrity, which is essential for high-quality mold repair.

03

Simple, Precise Control

 

Operators can make real-time, pinpoint adjustments using the quick-access parameter screen and the precision microscope for aiming. This intuitive control system is easy to learn, empowering technicians to produce perfect welds with confidence and speed.

04

 

 

Applications

 

 

This robotic laser welding machine's versatility makes it a valuable tool across several industries. Its mobility and precision are especially useful for:

  • Repairing large molds for die-casting and injection molding
  • Welding automotive parts
  • Fabricating and repairing precision machinery
  • Working with various hardware products made from metal and alloys
 
Product parameter
 

 

Feature Model QCW-150W-XB Model QCW-300W-XB

Model LX-1500W-XB

Max Laser Power 150W 300W 1500W
Laser Wavelength 1080±10nm 1080±10nm 1080±10nm
Laser Frequency 1-30Hz 1-30Hz 1-25Hz
Pulse Width 1-20ms 1-20ms 1-60ms
Spot Size Range 0.2-3mm 0.2-5mm 0.2-5mm
Positioning System Microscope (Optional CCD Camera) Microscope (Optional CCD Camera)

Microscope (Optional CCD Camera)

Cooling System 0.6P Water Chiller 0.6P Water Chiller

CW1500 Water Chiller

Rated Power 2.5KW 3KW 7KW
Power Requirement 220V±5V 50Hz/60A 220V±5V 50Hz/60A

220V±5V 50Hz/60A

Main Unit Dimensions 1380 x 1000 x 1240mm 1380 x 1000 x 1240mm

1380 x 1000 x 1240mm

Max Arm Reach 1600mm 1600mm 1600mm
Max Arm Height 1500mm 1500mm 1500mm

 

 

Product size

 

 

 

robot welding arm

 

 

How Accurate Is Robotic Welding?

 

 

This system achieves high accuracy through several key features working together:

  • Pinpoint Targeting: A high-definition microscope provides a close-up view of the work area for exact positioning.
  • Fine Mechanical Control: A motorized XY stage with a 150x150mm travel range and 100mm vertical motion allows for very small, precise adjustments.
  • Adjustable Laser Spot: The laser beam can be focused down to just 0.2mm for extremely detailed work.

This combination of clear visuals and precise controls ensures your welds are placed exactly where they need to be.

 

robotic laser welding machine can be used

 

 

How Fast Can a Robotic Welder Weld?

 

 

The true speed of this machine isn't just about laser settings-it's about how much it speeds up your entire project. While the laser can pulse rapidly (up to 30 times per second), the biggest time savings come from improved workflow efficiency.

  • No More Repositioning: The greatest time savings come from not having to move heavy workpieces. With a 1600mm reach and 1500mm height capacity, the robotic arm brings the welder to the job in seconds.
  • Faster Setup: Thanks to the flexible arm and simple controls, operators can set up for a new weld much faster than with traditional methods.

By reducing setup and handling time, the Riselaser machine helps you complete entire projects faster.

 

 

Service Support

 

 

Your investment is protected by our comprehensive service and support promise.

Pre-Sales Service

  • 24/7 Free consultation
  • Expert evaluation
  • Customized solutions
  • Video conference support

After-Sales Service

  • 1-year warranty for the entire machine
  • Technical support
  • Software upgrades
  • Training and installation
  • OEM/ODM cooperation

Delivery & Customization

  • Delivery Terms: We offer flexible shipping options, including FOB, CIF, EXW, FCA, and DDP.
  • Customizable Options: Customize the machine's appearance, optional laser types (QCW/CW), logo, and operating language.

 

FAQ

What is the price of the Riselaser Robot Laser Welding Machine?

The price varies based on the power model you choose (e.g., 150W, 300W, 1500W) and any custom configurations. To get an accurate price for your specific needs, please contact our sales team for a personalized quote. This ensures you only pay for the features you need.

Is this machine difficult to operate? Do you provide training?

The machine is designed with an intuitive control system, including a three-axis joystick and a simple parameter screen, making it easy to learn. Yes, we provide comprehensive training and installation support to ensure your team can operate it with confidence and efficiency.

Can this machine weld materials like stainless steel and aluminum?

Absolutely. This welder is designed to work with a wide variety of metals and alloys, including stainless steel, carbon steel, and aluminum. It's suitable for most industrial welding applications.

 

 

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