At present, as for the market orientation of the products in the national bathroom industry, the hardware bathroom products have been upgraded from the original pig iron, copper, zinc alloy to stainless steel bathroom products. The development trend of the bathroom industry in the 21st century must be stainless steel, which is beyond doubt. So the traditional argon arc welding can never meet the needs of the updated sanitary products. What should we do? As a well-known laser equipment manufacturer in China, Riselaser is constantly exploring new technologies, overcoming various difficulties, and using the most effective methods to solve various problems encountered in laser welding of stainless steel bathroom products. Only by finding and continuously solving problems, we believe that it will not be long before more and more bathroom brand enterprises accept laser welding machines and eliminate various doubts, In that way, we will work harder to be the most loyal service provider for each bathroom brand and all customers, and provide a full range of industry leading solutions.
Laser welding machine is a kind of laser beam fusion material with extremely high energy density. It has the advantages of fast welding speed, high strength, narrow weld seam, small heat affected zone, small workpiece deformation, less subsequent processing work and high flexibility. Laser welding machine can not only weld common carbon steel and stainless steel, but also weld materials that are difficult to weld with traditional welding, such as structural steel, aluminum, copper and other metals, and can weld various forms of welds.
A domestic sanitary enterprise needs to produce 10000 pieces of aluminum alloy products every year. After the traditional welding method is used for processing, a large number of polishing processes are required. The cost of polishing each product is about 3 euros. After the laser welding machine technology is adopted, the operation cost of the laser equipment and the fixture are increased by about 8500 euros, but the high polishing cost is saved; The total processing time of each product is reduced by 73%, and the cost of a single product is reduced by 40%. Considering that the input of laser welding fixture and the early preparation time (such as programming and welding process debugging) are one-time, for larger quantities of products, laser welding can save more costs.
Laser welding machine has also been used in the sanitary industry for many years. With the continuous progress of control technology and laser technology in recent years, the use of laser welding is becoming easier and easier. How to give full play to the advantages of laser welding in the production of stainless steel sanitary bath products requires a vision of controlling the overall situation and optimizing the entire product manufacturing process. Adopting friendly design suitable for laser welding will be the key to obtain beautiful welding surface effect, improve production efficiency and reduce production cost.
